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Interview: Zhu Kangjian, Chairman of Borch Intelligent

In 2018, with the completion of the Borch Global Intelligent Injection Big Data Sharing Center, the iPHM injection machine full-life health big data platform was launched; the Borch National Large-scale Injection Molding Equipment Intelligent Manufacturing Demonstration Base was officially launched; the self-developed injection molding intelligent equipment industry The data service platform——Plastic Cloud Platform is online ... It all shows that Borch has entered the era of intelligent injection molding cloud. [Interview video]

Borch Intelligent Equipment

Borch was established in early 2003. It has two research and development bases in Guangzhou and Hangzhou, a provincial enterprise technology center and a Borch Zhejiang University Machinery Research Institute chaired by Academician Tan Jianrong of the Chinese Academy of Engineering. Nearly 100 experienced and outstanding design experts and design engineers , Divided into 8 project design groups, responsible for the development, development and improvement of new products, and can design various models of products according to the needs of different customers.

BU Weilong two plate machine series

The first BU6800 ultra-large two-plate servo injection machine in Asia; the most energy-efficient two-plate injection molding machine with a large combination of injection volume and injection volume produced in Asia; the clamping force reaches 6800 tons, and the large template spacing, Super glory modulus; responding to the production and processing of very large products such as aerospace, automotive industry, municipal transportation, new rural construction; BU6800 injection molding machine has passed the inspection of "National Plastic Machinery Product Quality Supervision and Inspection Center", and obtained national certification qualification inspection report; The development of Borch two boards is based on the two board technology in Europe. It is jointly developed by Chinese and European technical teams. Currently, it has applied for more than ten technology patents, and its technology is at the international advanced level. It is suitable for forming large and deep Cavity complex products.

BU two-board machine product application

I. Automotive Parts-Product Features: The product structure is complex and the size is large. The four-cylinder clamping structure of the BU two-plate machine makes the clamping action stable and the clamping force uniform to improve product quality. Second, large trays, storage cabinets-Product features: The product has a large projection area, a large size, and requires a large clamping force. The BU two-plate machine provides various clamping forces to adapt to the processing of different specifications of products. Third, large trays, storage cabinets-Product features: The product has a large projection area, large size, and requires a large clamping force. The BU two-plate machine provides various clamping forces to adapt to different specifications of product processing. Fourth, the trash can-product features: large cavity product pick-up stroke is large, BU two-board machine mold opening stroke is large, to ensure the production of deep cavity products.

BM Multicolor Machine Product Application

Flat turntable: 1. The most popular design, "suitable for single-sided covering injection molding" process requirements. 2. Its advantages are simple modeling, low cost and fast production. 3. Installed on the co-plastic injection molding machine, connected with the hydraulic power and control circuit provided by the machine, the turntable can rotate 180 ° reciprocatingly. 4. There are five specifications for 120 to 1,000 tons of injection molding machines. Customers can also customize their own specifications as required. 5. The basic model has two built-in water-carrying runners, and a water-carrying nozzle is provided on the disk. 6. Optional AC SERVO servo motor drive can be used for 90 °, 120 ° and 180 ° multi-angle control.

BM Multicolor Machine Series

The BM1380-200ML two-color injection molding machine series is an upgrade based on the BT standard injection molding machine series. No. BMxxx-xxxML Take BM150-022ML as an example. The structure of the main injection machine and the auxiliary injection mechanism are equipped with φ40 and φ25 injection screws, respectively, and the modulus is increased from 500mm to 550mm. The mold clamping structure retains the original device of BT150V.

BS-III Servo Energy Saving Series

1. The overall shape of the machine is designed according to ergonomics, and the appearance and operation performance of the machine are more user-friendly; 2. After the optimization and optimization, the rigidity of the machine structure is greatly improved; Fully automated production system with three-sided conveyor belts; 4. The transparent front safety door design is used to make the equipment monitoring more intuitive; 5. The dual shooting structure is adopted, the shooting platform is more neutral, and the entire shooting platform works more smoothly.

BS-III Servo Energy Saving Series Case Test

Case test one: Repeatability (test product: switch panel; raw material: PC; weight: 94.4g; cavity out: 1 out 2; test conditions: three machines, normal production for several hours, when the oil temperature is stable at 40 ° C, Under the same process parameters, continuous production, 200 mold products are randomly selected for weighing.) Case test 2: High efficiency (Test product: Jelly box; Raw material: PC; Size: 68mm × 33mm; Wall thickness: 0.5mm; Number of holes : 1 out of 2; Test conditions: In the case of the same oil pump displacement and the same parameter settings, normal production for several hours, after the oil temperature stabilizes at 40 ° C, the actual molding time of each action is monitored.)

BH series precision rapid prototyping machine

1. Patented hinged direct clamping system, high-speed proportional valve control for mold opening and closing, mold repetition accuracy ≤ 0.5mm; 2. Patent single-cylinder injection system to improve injection accuracy and response; 3. Standard dual servo power system The mold opening allows synchronous melting of glue, shortening the molding cycle; 4, standard independent CNC back pressure is provided; 5, the mold and the product drop area to achieve no lubricant pollution, to achieve cleanliness requirements; 6, high-power oil cooler to ensure that the oil temperature can be 7. Mould-locking fixed template and moving template are special reinforced high-rigidity templates; 8. The plastic injection and mold-shifting electronic rulers are magnetically levitated and non-contact to ensure high response, high precision and long life; 9. Special for injection molding machine Industrial automation control computer; 10. Linear guides are used as the guide support for mold shifting to improve the accuracy and response of mold shifting; 11. The nano-infrared energy-saving electric heating coil heating system is arranged on the material tube group, which has small thermal inertia, high temperature control accuracy, and high heating efficiency. High heat transfer efficiency, saving 20% -40% of electricity, more energy-saving and environmental protection; 12, equipped with new national safety standards as standard; 13, the theoretical maximum injection speed can reach 200-300mm / s; 14, special plastic tube group; 15.Standard configuration 1 Pulling.

BH series precision rapid prototyping machine

The principle of the patented machine's direct pressure clamping: The high-speed mold clamping machine is straightened to form a self-locking. Machine performance advantages: precision, clean, fast and efficient. Machine clamping cycle: BH150-200: ≤2.2s; BH260-320: ≤2.7s; BH400-500: ≤3.2s

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