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Qingdao Zhongsu Machinery Manufacturing Co., Ltd.

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Shandong Qingdao Zhongsu Multifunctional Co-extrusion Compound Pipe Production Line

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  • Qingdao Zhongsu Machinery Manufacturing Co., Ltd.
  • 2017-07-24 19:13:46
  • Qingdao
  • Jiaozhou
  • 351

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【a brief introdction】

Qingdao Zhongsu Machinery Co., Ltd., based on decades of design and production experience, combined with the world's pipe manufacturing giant Cincinnati's process technology, developed a comprehensive multi-functional co-extrusion compounding production line, starting from the extruder, including all automated units And peripheral equipment, the entire production line can realize automatic control from feeding to finished product. Compound co-extrusion standard series: φ10-φ630. Spiral distribution or blue type fluid. The large flow space ensures a sufficient residence time for the melt. Good Z design with low melting temperature.

【Detailed description】

Qingdao Zhongsu Machinery Co., Ltd., based on decades of design and production experience, combined with the world's pipe manufacturing giant Cincinnati's process technology, developed a comprehensive multi-functional co-extrusion compounding production line, starting from the extruder, including all automated units And peripheral equipment, the entire production line can realize automatic control from feeding to finished product. φ10-φ630 Compound co-extrusion standard series: φ10-φ630 . Spiral distribution or blue type fluid. The large flow space ensures a sufficient residence time for the melt. Good design with low melting temperature. The internal stress in the pipe is small, and the internal and external surfaces are smooth. PP PE PP-R PE-X ABS PS 等多种聚烯烃材料的二层、三层、四层共挤成型。 Designed with high flexibility, suitable for two-layer, three-layer and four-layer co-extrusion of all kinds of polyolefin materials such as PP , PE , PP-R , PE-X , ABS , PS, etc.


Our technicians install and debug the entire production line for you, so that customers can get a complete service system at one time, shortening the time of production. Downstream equipment and connected peripherals ensure integrity and synchronization to meet the needs of high-speed production. The automatic control device has high reliability, and the entire production line is easy to operate and maintain.
或控温仪表控制。 * PIC or temperature control instrument control.
高挤出量,低熔融温度。 * High extrusion volume and low melting temperature.
专用螺杆设计、确保高效率、高产量。 * Special screw design ensures high efficiency and high output.
高硬度、低噪音的斜齿轮设计带来可靠的性能和长久的使用寿命。 * High hardness, low noise helical gear design brings reliable performance and long service life.
采用直流调速为标准设计,亦可选配变频调速及电磁调速。 * Adopts DC speed regulation as the standard design, and can also be equipped with variable frequency speed regulation and electromagnetic speed regulation.
根据不同物料的挤出可更换不同的挤出机。 * Different extruder can be replaced according to the extrusion of different materials.
小型的单螺杆挤出机应用于共挤标识线的挤出。 * Small single screw extruder is used for co-extrusion marking line extrusion.

Qingdao Zhongsu Machinery Co., Ltd. has developed a complete fully automatic production line based on many years of design and production experience, combined with domestic and foreign actual conditions. Starting from the extruder, it includes all automation units and peripheral equipment. The entire production line is from feeding to finished products. Full automatic control.
Our technicians install and debug the entire production line for you, so that customers can get a complete service system at one time, shortening the time of production. Downstream equipment and connected peripherals ensure integrity and synchronization to meet the needs of high-speed production. The automatic control device has high reliability, and the entire production line is easy to operate and maintain.
或控温仪表控制。 * PIC or temperature control instrument control.
高挤出量,低熔融温度。 * High extrusion volume and low melting temperature.
专用螺杆设计、确保高效率、高产量。 * Special screw design ensures high efficiency and high output.
高硬度、低噪音的斜齿轮设计带来可靠的性能和长久的使用寿命。 * High hardness, low noise helical gear design brings reliable performance and long service life.
采用直流调速为标准设计,亦可选配变频调速及电磁调速。 * Adopts DC speed regulation as the standard design, and can also be equipped with variable frequency speed regulation and electromagnetic speed regulation.
根据不同物料的挤出可更换不同的挤出机。 * Different extruder can be replaced according to the extrusion of different materials.
小型的单螺杆挤出机应用于共挤标识线的挤出。 * Small single screw extruder is used for co-extrusion marking line extrusion.
头: Die head:
聚烯烃管材模头: * Polyolefin pipe die head:
标准系列: φ10-φ630 * Standard series: φ10-φ630 . Spiral distribution or blue type fluid. The large flow space ensures a sufficient residence time for the melt.
低熔融温度的zui佳设计。 * Good design with low melting temperature. The internal stress in the pipe is small, and the internal and external surfaces are smooth.
高灵活性,适用于所有聚烯烃材料的共挤(二层、三层、四层)成型。 * High flexibility, suitable for co-extrusion (two-layer, three-layer, four-layer) molding of all polyolefin materials.
管材模头: * PVC pipe die head:
标准系列 φ10-φ630 * Standard series φ10-φ630 .
分流体截面上滞留时间分布均匀。 * The residence time distribution on the cross section of the fluid is uniform.
熔体温度分布均匀。 * Uniform melt temperature distribution.
特殊的口模设计降低了更换模具的时间。 * Special die design reduces the time to change the mold.

Sizing of pipes:
Sizing of polyolefin pipes:
带入口端水帘的定径套(材质为特殊铜合金),适用于 HDPE MDPE LDPE LLDPE PP 等。 * Sizing sleeve with water curtain at the entrance end (made of special copper alloy), suitable for HDPE , MDPE , LDPE , LLDPE , PP, etc.
带入口端水帘的蝶式定径套前端有一封闭内室,管材通过这一区段时为全浸浴冷却,特别适用于小直径的管材挤出。 * The front end of the butterfly sizing sleeve with a water curtain at the entrance has a closed inner chamber. When the pipe passes through this section, it is cooled by a full immersion bath, which is especially suitable for small diameter pipe extrusion.
Sizing of PVC pipe:
入口端带有预冷却装置的定径套,适用于管材的高速挤出。 * Sizing sleeve with pre-cooling device at the inlet end is suitable for high-speed extrusion of pipes.
在降低模具磨损和提高模具导热效率之间取得了良好的平衡。 * A good balance has been achieved between reducing mold wear and improving mold thermal conductivity.

Vacuum sizing tank:
箱体由不锈钢制造。 * The cabinet is made of stainless steel.
高功率的水泵和特殊设计的喷淋头带来高效的喷淋冷却。 * High power water pump and specially designed sprinkler head bring efficient spray cooling.
在定径套区段设有密集和更强劲的喷淋头布局。 * Dense and stronger sprinkler layout in the sizing sleeve section.
带旁通管道的过滤单元改进了设备的稳定期性并减低维护工作量 * Filter unit with bypass pipe improves equipment stability and reduces maintenance workload
(Clogged pipes and nozzles due to impurities).
具有高低水位控制装置。 * With high and low water level control device.
纵向移动电机调节。 * Vertical movement motor adjustment.
下左右可实现三维调整。 * Three-dimensional adjustment is possible under the left and right.
由有机玻璃制造的上盖便于随时检查箱体内部的情况。 * The top cover made of plexiglass makes it easy to check the inside of the cabinet at any time.
可选购用于双管挤出的特殊结构。 * Special structure for double tube extrusion is optional.

Tractor
多履带牵引机 Double track tractor multi track tractor
变频调速系统,保证同步牵引。 * Frequency conversion speed regulation system ensures synchronous traction.
通过比例阀和气压控制可精密调节接触压力 * Precise adjustment of contact pressure through proportional valve and air pressure control
通过中央马达驱动所有的履带以达到高度的同步效果。 * All tracks are driven by a central motor to achieve a high degree of synchronization.
可选购自动管壁增厚和长度测量装置。 * Optional automatic tube wall thickening and length measuring device are available.
可选购用于双管挤出的特殊牵引、切割、反转一体化装置。 * Special traction, cutting and reversing integrated device for double-tube extrusion can be purchased.

Sawing machine
Saw blade cutting machine
Planetary cutting machine
Ring cutting machine
具有定尺自动切割功能。 * With automatic cutting function.
跟踪切割,完全同步。 * Track cutting, fully synchronized.
低噪音,高防护设计。 * Low noise and high protection design.
滚轮式移动,灵活可靠。 * Roller movement, flexible and reliable.
对于厚壁管材的切割可选用行星式切割机或环切式切割机。 * For thick-walled pipes, a planetary cutter or ring cutter can be selected.

Unloading and winding device
气动控制,翻转卸料。 * Pneumatic control, flip unloading.
自动定尺,可根据需要提供不同长度的配置。 * Automatic sizing, can provide different length configurations as required.
对于小直径可缠绕的管材选用双工位缠绕机。 * For small diameter pipe that can be wound, a double-station winding machine is used.

Peripherals
混料机组 * Mixing unit
真空自动加料机 * Vacuum automatic feeding machine
干燥机 * Dryer
商标打印机 * Trademark printer
破碎机 * Crusher
冷水机 * Chilled water machine

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